Santrauka:
Suprojektuota 3000 kg per pamainą našumo 7 % riebumo grūdėtos varškės su citrinų džemu gamybos technologinė linija. Varškės gamybai parinktos pagrindinės žaliavos: žalias karvių pienas (21 t/pam.), citrinų džemas (0,6 t/pam.) ir pagalbinės medžiagos: mezofilinis aromatinis raugas, traukinantis fermentas, valgomoji druska, kalcio chloridas, pirminė polimerinė pakuotė. Pagal technologinį procesą, nustatyti svarbūs valdymo taškai: SVT - 1C – žalio pieno priėmimas, SVT – 2B – grietinėlės pasterizavimas, SVT – 3B – lieso pieno pasterizavimas ir atšaldymas, SVT – 4F - priedo užpylimas, grūdėtos varškės fasavimas ženklinimas. Įmonės technologiniam našumui užtikrinti parinkti įrenginiai ir apskaičiuotos gamybinės patalpos, kurios užima 277 m2 plotą. Atlikus finansinį – ekonominį projekto įvertinimą, nustatyta, kad planuojamos metinės gamybos sąnaudos yra 3 202 936 Eur
Description:
Dalius Šarakojis. Production shop of cottage cheese with lemon jam. The final paper. Supervisor: Ilona Šostakienė; Kauno kolegija / University of Applied Sciences, Faculty of Technologies, Department of Food Technology. – Kaunas, 2018.
The purpose of the paper: To design production shop of cottage cheese developing a new product recipe using lemon jam. The object of the paper: Production shop of cottage cheese with lemon jam. The structure of the paper. Introduction, theoretical part, technological part, financial - economic evaluation of the project, conclusions / recommendations and suggestions, literature and other sources of information. The outcomes of the paper. Production shop of 3000 kg per shift productivity 7 % fat of cottage cheese with lemon jam production has been designed after having evaluated the production processes. The following ingredients have been selected for 7 % fat cottage cheese with lemon jam: raw cow's milk (21157 kg/shift), lemon jam (606 kg/shift) and auxiliary materials: mesophilic aromatic yeast, enzyme, edible salt, calcium chloride, primary polymeric packaging. A technological process flow diagram has been developed, biological, chemical and physical risk factors have been analysed at the stages of the production process and Critical Control Points have been identified: CCP – 1C – handling of raw cow’s milk, CCP – 2B - cream pasteurization, CCP – 3B – skimmed milk pasteurization, CCP – 4P – adding food additives, cottage cheese prepacking of cottage cheese, labeling. To ensure preferred efficiency, technological equipment was chosen and manufacturing area was calculated, which is 277 m2. Total area is 720 m2. In addition, the paper introduces the main rules for safe work and fire safety. After a financial-economic evaluation of the project, it has been estimated the number of working days per year (344), the planned annual production cost is € 3 202 936, the prime cost of the product is € 3,10/kg. The volume of the paper. The paper consists of 55 pages, 9 tables, 7 illustrations, 47 literature sources and 2 appendixes. Keywords: Cottage cheese, lemon jam, production line, company, production.